预水解玉米秸秆基质化学热磨机械浆配抄瓦楞原纸研究
Research on the Preparation of Corrugated Pulp by Chemical Thermomechanical Pulping of Pre-hydrolyzed Corn Straw Substrate
投稿时间:2025-03-31  修订日期:2025-06-24
DOI:
关键词:  玉米秸秆  预水解化学热磨机械浆  OCC浆  瓦楞原纸  磨浆
Key Words:Corn stover  Pre-hydrolyzed chemical thermomechanical pulping  OCC pulp  Corrugated paper  Refining
基金项目:宜宾市竹产业重大攻关项目
作者单位邮编
胡思丝 福建农林大学 350108
程鑫磊 福建农林大学 
林丹妮 福建农林大学 
苗庆显 福建农林大学 
黄方 福建农林大学 
黄六莲* 福建农林大学 350108
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摘要:本研究以预水解玉米秸秆基质化学热磨机械浆(C-CTMP)与OCC浆为原料,通过优化磨浆、配抄及施胶工艺提升瓦楞原纸性能。结果表明,C-CTMP经PFI磨浆5000转(打浆度45 °SR)后,纸张裂断长(5.64 km)、耐破指数(2.60 kPa·m2/g)、撕裂指数(1.35 mN·m2/g)和环压指数(8.74 N·m/g)均达到较优水平。经PFI磨浆处理至34 °SR的废纸浆(2000 r),其裂断长和环压指数分别达到3.36 km和6.16 N·m/g。在配抄方面,以C-CTMP 40%、OCC 60%的比例混合制备瓦楞原纸,其性能指标包括紧度(0.62 g/cm3)、裂断长(4.25 km)和环压指数(8.24 N·m/g)均显示出良好的机械性能。此外,当烷基烯酮二聚体(AKD)用量0.25%与阳离子淀粉(YZ-122)用量1%时,纸张紧度(0.60 g/cm3)、裂断长(4.56 km)、环压指数(8.62 N·m/g)、Cobb 值(13.00 g/m2)均达到瓦楞原纸GB/T 13023-2008优等品质量要求。
Abstract:This study utilized pre-hydrolyzed corn straw-based chemical thermomechanical pulp (C-CTMP) and old corrugated container (OCC) pulp as raw materials to improve the performance of corrugated base paper through optimizing the pulping, blending, and sizing processes. The results indicated that after PFI refining of C-CTMP for 5000 revolutions (pulp consistency of 45 °SR), the paper's breaking length (5.64 km), burst index (2.60 kPa·m2/g), tear index (1.35 mN·m2/g), and ring crush index (8.74 N·m/g) all reached relatively optimal levels. For the waste paper pulp refined to 34 °SR by PFI for 2000 revolutions, its breaking length and ring crush index were 3.36 km and 6.16 N·m/g, respectively. In terms of blending, corrugated base paper was prepared by mixing C-CTMP at 40% and OCC at 60%. Its mechanical properties, including bulk (0.62 g/cm3), burst length (4.25 km), and ring crush index (8.24 N·m/g), all demonstrated excellent performance. Additionally, when the dosage of alkyl ketene dimer (AKD) was 0.25% and that of cationic starch (YZ-122) was 1%, the paper's bulk (0.60 g/cm3), breaking length (4.56 km), ring crush index (8.62 N·m/g), and Cobb value (13.00 g/m2) all met the quality requirements of Grade A corrugated base paper as stipulated in GB/T 13023-2008.
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